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Quote: Originally posted by tango55 on 24/7/2017

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You need two pieces of plywood then about half inch thick, clamp them together then cut and file them to the shape of the bumper contour which can be done again by the use of cardboard. Split them then stick the two pieces of wood at either end of the cardboard to create the exact shape you need. This will produce a pattern of the bumper so the task still can be done with the right skills and imagination to achieve the results. I'm a patternmaker by trade and quite often use my skills to make things like this but some DIY jobs are far beyong the basics that some people are capable of. If you follow my advice you can make the perfect job.

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