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Subject Topic: Gas locker floor rotten
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Personryan1000
via mobile 13/7/2020 at 3:10pm
 Location: south wales
 Outfit: swift conqueror 520 lux 1994 View ryan1000's Profile View Profile   Reply to ryan1000 Reply   Quote ryan1000 Quote  
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Hi just got my new caravan for a really good price. It's a coachman laser caravan 2004 590 it has a few little issues that need sorting. The biggest issue being that the front gas locker floor is rotten from the front edge to around 4inches back. Luckily enough it's separate from the main floor. Has anyone got any experience of repairing this. It's a lovely van just this needs sorting out ASAP. I have been advised by someone that I would have to put front in the air loosen the a frame as to open a gap up between a frame and van to slide floor out after unbolting it sounds a little daunting is there an easier resolution Thanks in advance


Personkenles
via mobile 13/7/2020 at 4:28pm
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Could you put a new plywood on top of the base you will need a gap all round for gas to fall outside I use chicken wire in the gap to stop mice getting the gas locker


Personryan1000
via mobile 13/7/2020 at 4:44pm
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Ive thought about that but I would rather get the rotten old one out and replace with new


Personkenles
via mobile 14/7/2020 at 8:50am
 Location: Gloucestershie
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The old base should be held on with brackets or bolted to the A frame


PersonPhishing
14/7/2020 at 9:45pm
 Location: Merseyside
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If it were me:
Unbolt and cut in half to get it out.
Use original as template and work out where best to cut to mount new pieces. Replace with new marine grade ply, painted with thinned paint or a decent preserver.
Dropping the frame is a big job that will cause more issues than you want.


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Personryan1000
via mobile 14/7/2020 at 11:32pm
 Location: south wales
 Outfit: swift conqueror 520 lux 1994 View ryan1000's Profile View Profile   Reply to ryan1000 Reply   Quote ryan1000 Quote  
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That's what I was thinking of doing phishing. I was told by someone on a coachman group who apparently works on them for a living that I could take the A frame plastic cover off remove drawbar and jocky wheel unbolt floor, then this is the part I couldn't get my head around. I'll need 2 people with me to push down on A frame and slide floor out in 1 piece. But isn't the A frame all one piece of the chassis. I think I'll save the hassle and do what you suggest


PersonFlat at
15/7/2020 at 10:45am
 Location: Foothills of the Pennines (East side)
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Quote: Originally posted by Phishing on 14/7/2020
If it were me:
Unbolt and cut in half to get it out.
Use original as template and work out where best to cut to mount new pieces. Replace with new marine grade ply, painted with thinned paint or a decent preserver.
Dropping the frame is a big job that will cause more issues than you want.


That's the way I would do it, and perhaps reinforce under the cut with another piece of ply


Personryan1000
via mobile 18/7/2020 at 12:08pm
 Location: south wales
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Finished as locker floor ended up taking your advice and doing it in 2 pieces turned out really well and I'm happy with it but I've found some worrying damp on front corners which was hidden by metal covers. I was thinking of resealing the awning rails but think I'll have trouble etting the screws to bite as the timber is rotten how on earth will I sort this out


Personkenles
via mobile 18/7/2020 at 12:59pm
 Location: Gloucestershie
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That looks a nice job well done


Personryan1000
via mobile 18/7/2020 at 1:16pm
 Location: south wales
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Thanks Any tips on how to repair those front corners?


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PersonMdubya
via mobile 24/10/2021 at 6:43pm
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Quote: Originally posted by ryan1000 on 18/7/2020
Finished as locker floor ended up taking your advice and doing it in 2 pieces turned out really well and I'm happy with it but I've found some worrying damp on front corners which was hidden by metal covers. I was thinking of resealing the awning rails but think I'll have trouble etting the screws to bite as the timber is rotten how on earth will I sort this out




Brilliant job. I have exactly the same issue, same caravan, same year!! How easy was this to do? I'm handy enough, but any tips on removing the old one would be much appreciated Ryan.


PersonAlly72
via mobile 11/4/2023 at 6:28pm
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Hi Ryan, did you manage to get the sides fixed as I now have the same issue


PersonAdria2005
via mobile 13/4/2025 at 8:35am
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Hi, I’ve been researching how to replace the gas locker floor on my 2005 Adria Altea 502DK. I have read your post and it looks like you had a similar problem.
Did you manage to complete the replacement and if so, do you have any advice ?
The door to the locker is virtually the full width of the caravan, so access shouldn’t really be a problem.
I don’t think I’ll be be able to replace the old floor with one single sheet, so I was thinking of replacing it in two halves, the joining them together once in situ.
Any advice will be gratefully received.
Thanks.


Personblueexpo97
13/4/2025 at 9:01am
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Ally I'm afraid Ryan has not posted since 2022, but he may still be lurking in the background and could pick up your post.

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