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Subject Topic: Front panel repair 1990 Sprite
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20/3/2012 at 6:07pm
 Location: West Midlands
 Outfit: None Entered
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Hi,

Does anyone know what material my 1990 Sprite Alpine Front panel is made of ? Or what's the best way of telling?

I need to repair this crack,

I read somewhere that if Acetone melts the plastic it's ABS ?

Any other way I can tell or does anyone know for definate what material it is as I want to repair it with the correct materials. I was originally going to use fibreglass but I have doubts it won't bond properly.

Cheers,

Matt.

Also, I should of added I think this was the main cause of my water ingress in the front corner of my van.



Post last edited on 20/03/2012 19:39:48


20/3/2012 at 7:21pm
 Location: lancs
 Outfit: Dethleffs 550 + volvo s80
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If you check inside the front locker, the back side of ABS is smooth and GRP has the rough finish. True if its ABS fibreglass will not bond,but a paste made up from acetone and some scrap ABS will......


20/3/2012 at 7:38pm
 Location: West Midlands
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I'm fairly sure it's smooth on the inside surface, I will have a closer look though first.

Thanks for the info. I've been looking on ebay for small pieces of ABS plastic for a repair panel.

Matt.



20/3/2012 at 7:43pm
 Location: lancs
 Outfit: Dethleffs 550 + volvo s80
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Any caravan repair shop near you will probably give you some pieces from scrap  front panels, failing that look on tinternet for HIPS, high impact polystyrene sheet, its practically the same stuff.....


20/3/2012 at 7:50pm
 Location: West Midlands
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Once again, Many thanks


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20/3/2012 at 8:53pm
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Look on the right hand side of the wizards link,CLICK on the fix it club..then look for..Jims front end repair.He will tell you how to fix a crack.....Wizards site

Post last edited on 20/03/2012 20:59:41

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Animals have feelings..

JEFF................


20/3/2012 at 9:15pm
 Location: West Midlands
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Quote: Originally posted by jeff juke on 20/3/2012
Look on the right hand side of the wizards link,CLICK on the fix it club..then look for..Jims front end repair.He will tell you how to fix a crack.....Wizards site

Post last edited on 20/03/2012 20:59:41
Brilliant, Thanks Jeff. I just hope I can do as good a job as he did, That definately looks like the right way to do it.


24/3/2012 at 5:59pm
 Location: porth rhondda
 Outfit: lunar eclipse 524 ford mondeo tdci
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cortina matt,i just repaired some cracks on the front panel of my van, i used aluminium mesh and plenty of abs cement on the back,let it go off and cut a v shaped groove on the front crack with a dremmel tool and put abs cement into the v proud ,let it go off again, sand down flush and fill with davids bumper repair filler. just got to find the right paint now but the repair is solid and only cost a few quid. hope this helps.

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dont get ripped off,buy a damp meter


24/3/2012 at 6:03pm
 Location: porth rhondda
 Outfit: lunar eclipse 524 ford mondeo tdci
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oh i forgot to say, dril a hole either side of the crack first to stop it spreading

-------------
dont get ripped off,buy a damp meter


24/3/2012 at 11:08pm
 Location: West Midlands
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Sounds like a good repair, Thanks for the advice. When you say ABS cement, did you make this yourself from Acetone and ABS sheet or can you buy the cement ?

dril a hole either side of the crack first to stop it spreading....I saw Ed China do this once on Wheeler Dealers while making a repair to a plastic bumper. I remember at the time thinking..What a good idea that is.

Cheers,

Matt.



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28/3/2012 at 4:55pm
 Location: West Midlands
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I got hold of some Acetone earlier in the week and I've been to my van today to test it on the front panel, at first I thought it was no good as I was a bit shy with the Acetone and by the time I had touched the plastic the Acetone had evaporated so did nothing. I then tried a bit more and the plastic reacted with it, It went sticky right away so I guess it must be ABS then.

Looks like it's game on for my repair. I'm going to order a sheet of 2mm ABS to do it.

Matt.



08/4/2012 at 8:10am
 Location: porth rhondda
 Outfit: lunar eclipse 524 ford mondeo tdci
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hi cortinamatt sorry for the late reply, i used polypipe abs cement you can buy from any plumbers merchant,and aluminium mesh from halfords and ive also used an acetone mix with some old white lego bricks (they have to be genuine lego) they both go off rock solid and fuse into the surrounding plastic. its just that i found the polypipe abs cement easier to work with.

-------------
dont get ripped off,buy a damp meter


11/4/2012 at 10:30pm
 Location: West Midlands
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Thanks lotty for the reply. I think I know the stuff you mean, I've seen it in the screwfix catalogue. I'm going to have a go at making some though as I've got the plastic sheet and Acetone now so we'll see how it goes!



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